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How to make aluminum extrusion products to make designers creative and always satisfy customers' needs.
The manufacture of aluminum extrusions combines a variety of tools to help aluminum products get closer to customers, whether they are building contractors or shopkeepers who need to offer popular cans to thirsty customers. Cutting, drilling, punching, tapping and computer numerical control (CNC) machining can be used in the manufacture of aluminum extrusions without compromising the designer's creative specifications or high quality standards.
1. When cutting aluminum extrusions, it can meet the requirements of innovative specifications.
Manufacturing aluminum extrusions without sacrificing creativity. Designers use aluminum more creatively than other metals, including steel. This is partly due to two different cutting techniques; precise cutting and oblique cutting help to create shapes that are visible in everyday building structures and products. There are many types of precision saws and miter saws. Depending on the angle type specified by the customer, different precision and miter saws will be required. The miter saw is more precise than the front saw, which is why it is used to cut more complex shapes. Double miter saws are a great way to meet customer specifications when customers need complex corners or angles to cut.
2. Drilling can enlarge the hole
This may not be a simple process, but drilling is considered the best way to enlarge the hole when manufacturing aluminum extrusion. As with other tools for making aluminum extrusions, there are several ways to change the results of the drilling process. Depending on the aluminum design, sometimes a task requires a special drill bit, usually only when the customer needs a soft alloy or expansion hole. Sharpening bits may be required, especially if the drill bit uses a standard position. High speed must be used when drilling, which can be controlled by a CNC machine.
3.Punching will repeatedly produce holes of uniform size
The holes may always be round, but they can be made in different sizes. The trick is to make sure that the hole is always the correct size specified by the customer. Punching is a good way to ensure that the hole will not be different from any other hole in the order each time it is punched. Even if the customer needs to punch 42 or 5000 times, the hole size will remain the same. The punch ensures that the size of the punch matches the size of the resulting hole. This reduces waste, which is why, economically, stamping is considered the most popular process of making aluminum extrusions.
4. Tapping and threading work together to produce high quality holes
Tapping is a process in which holes are formed in an aluminum extrusion using internal and external threads. As with different types of saws, there are different ways of tapping when manufacturing aluminum extrusions. Tapping can be performed using lathes, bench drills and vertical milling machines. Depending on the aluminum design, heat treatable alloys should be used for best results. There are two ways to do internal threads. A single tap or a repeated tap can be applied to create a hole. External threads are a good choice if customers need particularly powerful threads.
5. CNC machining reduces costs when manufacturing aluminum extrusion
CNC machining is a fully automated method of manufacturing aluminum extrusion. CNC machine tools use a variety of processes for manufacturing aluminum extrusion, which means less labor for cutting aluminum extrusions. Although there may be new software upgrades or updates, it does not take a long time to manufacture aluminum extrusions before the machine is restarted and run again. The update happens very quickly, and if a previous update is needed for any reason, it's easy to revert to the old version.